SYNTIA

Advanced Comprehensive AOI Platform

At the core of all advanced SEMICON & EMS AOI lies Synthia AI Suite, which powers advanced 2D+3D inspection, smart programming, and vision intelligence in one unified AOI platform.

MainApp

MAIN APP

AlgoEditor

ALGORITHM EDITOR

ResultViewer

RESULT VIEWER

AiVision

AI VISION

AOI

Meet 6DF

Advanced 6-sided 2D + 3D AOI for EMS Industry 

6DF enables comprehensive 6-sided AOI inspection, covering the top, bottom, left, right, front, and rear surfaces of a product in a single inspection workflow.

 

This allows manufacturers to inspect not only the main board surface, but also side-mounted components, connectors, solder joints, labels, screws, ports, cables, mechanical parts, and hidden assembly areas that are often missed by conventional top-view inspection systems.

Final Assembly & Functional Module

LED, Sensor & Automotive Board

Through-hole & Mix Assemblies

Press-fit & Connector Assemblies

Provide comprehensive inspection coverage across a wide range of assembly processes:

Core Vision Module That Empowers 6DF

NV6 Pro

High-speed gantry-based AOI system designed for final-stage electronics inspection.

Auto-generated scanning paths from CAD files for faster setup compared to traditional robot arm systems.

6 vision station modules with 2D+3D capability for multi-angle inspection.

Simultaneous all-side image capture to improve inspection speed and reduce cycle time.

Angled cameras help detect defects that are difficult to identify from top-view inspection alone.

Multi-color directional lighting improves contrast and image clarity for accurate defect analysis.

3D structured light system enables measurement of height variation, warping, surface deformation, and dimensional defects.

Single-pass inspection capability combines 2D visual inspection and 3D measurement in one efficient scan.

Future-Proofing Quality Assurance Through 6DF Empowered 2D+3D Vision Technologies

SYNTHIA

Meet 3DF

Advanced 2D + 3D AOI for EMS Industry

3DF delivers exceptional performance through dual 3D methodologies, enabling reliable inspection of densely populated assemblies, complex geometries, and challenging surfaces, including highly reflective and low-contrast materials.

Comprehensive inspection coverage across a wide range of assembly processes:

  • Surface Mount Technology (SMT) Assemblies
  • Through-Hole and Mixed Assemblies
  • Chip-on-Board (COB) and Die-on-Board Applications
  • Flip-Chip and Advanced Semiconductor Modules
  • LED, Sensor, and Automotive Boards
  • Press-fit and Connector Assemblies
  • Final Assembly and Functional Module Inspection

Future-Proofing Quality Assurance Through 6DF Empowered 2D+3D Vision Technologies

Pre & Post-Reflow Photonics Transceiver Packaging

  • AI-powered detection for missing components and offsets.
  • Delivers ultra-precise 3D coplanarity inspection on reflective flip chip surfaces.
  • Detects microscopic foreign particles in the background.
  • Applies ultra-smart AI for wire segmentation on low contrast surfaces.
15

Wirebond

16

Broken/Damaged Wire

17

Bond Offset

18

Die Chip

Wirebond

  • Specifically for wirebond quality using 2D and 3D inspection, targeting  stack-dies wirebond and multi-dies wirebond devices such as Memory and ASIC.
  • Wirebond defects including broken wires, lifted bonds, NSOP, short, loop deformities, wire sway,  loop height, bond ball size, etc.

SEMICON Inspection Case Studies

Server Level

Board Level

Your Trusted Eyes On Quality Inspection

Board Level 2D Inspection Cases

Component Dent

LED Damage

PCB Peel Off

Solder Bridging

Pin Bent

Component Crack

Component Chip

Component Scratch

Excess Solder

Component Chip

Component Knock Off

PCB Scratch

Component Crack

Delamination

Component Raised

Board & Server Level 3D Inspection Cases

Screw Unflushed

Pin Height Measurement

Connector Pin Defects

Component Raised

BGA Balls

Pin Pressed Down

Wafer Bump

Pin Housing Measurement

Server Level 2D Inspection Cases

Scratch

Foreign Material

Bad Screw Head

Connector Housing Damage

Label Scratches

Dent

Oil/Grease

Damage/Deformation

Label Peel Off/Damage

OCV/OCR

Rust

Missing Screw

Bent Pin

Label Contamination

Barcode Scanning